Compact Packaging Machine Designed as an Automated System with Multiple Sequential Modules
Main modules of the machine:
Tray forming station with glue application
- Trays are formed from flat blanks.
- A glue application unit precisely applies adhesive to designated areas of the blank.
- A pressing unit folds and secures the tray until the glue fully sets.
Packaging distribution module
- A conveyor feeds the finished packages in a single line.
- A sorting system divides the packages into groups of six using a flow divider.
Handling manipulator for stacking
- A robotic manipulator with a vacuum or mechanical gripper.
- Places packages into the tray in two layers (6 packages per layer).
- Adjustable parameters allow operation with different package formats.
Stacking station for finished trays
- A conveyor moves filled trays to the stacking module.
- An automatic lifting/lowering system stacks the trays to a specified height.
- A built-in stabilization unit ensures stack stability.
Design features:
- Compactness: Optimal module layout minimizes the machine’s footprint.
- Automation: Programmable manipulators and control sensors minimize manual labor.
- Versatility: Adjustable settings enable compatibility with various tray and package sizes.
Materials and components:
- Frame: Stainless steel (hygienic and wear-resistant).
- High-precision servomotors: For the manipulator and transport units.
- Industrial controllers (PLC): For machine control.
